The problem
Distribution networks run on complexity without data
Energy distribution networks generate massive volumes of telemetry — voltage readings, frequency data, transformer temperatures, fault signals. Most utilities in emerging markets either cannot store this data at the precision they need, or cannot query it fast enough to act on it.
Legacy historians were designed for industrial process control, not for the volume and query patterns utilities demand. Operators need sub-second fault detection, historical trend analysis across years, and real-time dashboards — simultaneously.
Without this infrastructure, grid operators manage complexity by adding personnel instead of adding data. Fault detection is manual. Historical analysis requires exporting to spreadsheets. The cost compounds every month.
Our approach
Time-series data infrastructure built for volume and precision
We implement TDengine as the historian layer — purpose-built for time-series workloads at the scale utilities generate. Ingestion rates of millions of data points per second with retention policies measured in years, not months.
Telemetry collection runs through EMQX for MQTT-based sensors and OPC-UA connectors for SCADA integration. Kafka provides the stream processing layer that enables real-time fault detection rules alongside batch analytics.
Every deployment includes a complete observability stack. Grafana dashboards for operations, Prometheus for infrastructure health, Loki for centralized logging. Alerts are configured per-substation, per-transformer, per-feeder — at whatever granularity the operator needs.
Deliverables
- TDengine historian deployment with retention policies tuned for utility workloads
- MQTT and OPC-UA telemetry collection pipeline
- Kafka-based stream processing for real-time fault detection
- Grafana dashboards per-substation with alerting rules
- Historical trend analysis queries and reporting templates
- Infrastructure as code for repeatable deployment across substations
Proof of work
Forgelink — zero-trust IIoT platform
The same time-series pipeline architecture deployed in Forgelink — EMQX broker, Kafka streaming, TDengine historian — handles the ingestion and query patterns that energy utilities require. 68+ sensors at sub-second latency with full observability. The architecture is directly transferable to utility telemetry workloads.